Overview of PCD Diamond reamer
PCD diamond reamer, namely polycrystalline diamond reamer, is a kind of high speed cutting tool using polycrystalline diamond as blade material. Because polycrystalline diamond has the advantages of high hardness, high thermal conductivity and high wear resistance, PCD reamer has excellent cutting performance and life in the process of high-speed cutting.
Cutting parameters of PCD Diamond reamer
The cutting parameters of PCD diamond reamer mainly include cutting speed, feed speed and tool swing Angle. These parameters are of great significance for improving cutting efficiency, ensuring cutting quality and prolonging tool life.
Cutting speed:
Cutting speed is an important parameter in the cutting process of PCD reamer, and its unit is m/min. The choice of cutting speed should be determined according to the hardness of the material to be machined, tool material and cutting depth and other factors.
Feed speed:
Feed speed is another important parameter in the cutting process of PCD reamer, and its unit is mm/RPM. The choice of feed speed should be determined according to the hardness of the material to be machined, the tool material and the depth of cutting.
Tool swing Angle:
Tool swing Angle is an important parameter in the cutting process of PCD reamer, and its unit is degree. The choice of tool swing Angle should be determined according to the shape of the material to be machined, tool material and cutting depth and other factors.
The selection of PCD Diamond reamer cutting parameters .
The selection of PCD diamond reamer cutting parameters should consider the hardness of the material to be machined, tool material, cutting depth, cutting speed, feed speed and tool swing Angle and other factors.
When selecting cutting parameters, the following principles should be followed:
Ensure cutting efficiency:
under the premise of ensuring cutting quality, improve cutting speed and feed speed as much as possible to improve cutting efficiency.
Ensure cutting quality:
under the premise of ensuring cutting efficiency, choose the appropriate tool swing Angle as far as possible to ensure cutting quality.
Extend tool life:
under the premise of ensuring cutting quality and efficiency, choose the appropriate cutting parameters as far as possible to extend tool life.
PCD Diamond Reamer cutting parameters on cutting performance
PCD diamond reamer cutting parameters have an important impact on cutting performance. Reasonable cutting parameters can improve cutting efficiency, guarantee cutting quality and prolong tool life. Unreasonable cutting parameters may lead to low cutting efficiency, poor cutting quality and even tool damage.
The effect of cutting speed on cutting performance:
too low cutting speed will lead to low cutting efficiency; High cutting speed will lead to increased tool wear and affect tool life.
Influence of feed speed on cutting performance:
too low feed speed will lead to low cutting efficiency; Too high feed speed will lead to a decline in cutting quality and even poor cutting.
too large or too small the tool swing Angle will affect the cutting quality, which may lead to poor cutting or increased tool wear.
The impact of the tool swing Angle on cutting performance:
Conclusion:
The cutting parameters of PCD diamond reamer have an important influence on the cutting performance. Reasonable cutting parameters should be determined by considering the hardness of the machined material, tool material, cutting depth and other factors.
