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PCD Router Bits

Our industrial PCD router bits provide up to 50 times the lifespan of standard carbide tools when machining abrasive materials like MDF, HDF, and laminates. Available in Straight, Spiral, and Custom Profile configurations, these diamond cutters deliver a clean, chip-free finish for efficient CNC nesting and profiling.

Blade Material
Polycrystalline Diamond (PCD)
Body Material
Solid Carbide / Hardened Steel
Shank Diameter
6mm, 8mm, 10mm, 12mm, 1/2", 3/4" (Customizable)
Cutting Type
Straight, Spiral (Compression), Profile
Workpiece Material
MDF, HDF, Chipboard, Plywood, Laminate, Plastics, Composites
Service
OEM/ODM Available, Drawing Design Support

Maximize Efficiency in Industrial Woodworking

This series of PCD router bits is designed specifically for CNC nesting applications and decorative profiling in the furniture and cabinetry industries. Unlike standard carbide tooling, our Polycrystalline Diamond cutting edges are engineered to withstand the harsh glues and resins found in modern composite boards, ensuring consistent dimensional accuracy over long production runs.

Tooling Configurations

  • PCD Compression Spirals (Nesting):
    Features specific up-shear and down-shear geometry. This design compresses the top and bottom surfaces of the board towards the center, preventing edge chipping on melamine-faced chipboard (MFC) and veneered plywood during high-speed sizing.
  • PCD Straight Bits:
    The high-performance solution for grooving, jointing, and rebating abrasive panels where standard carbide tools wear out too quickly.
  • PCD Profile/Form Cutters:
    Custom-manufactured to your specific profile requirements. Ideal for cabinet doors, flooring click-systems, and wall paneling.

Material Suitability

Optimized for machining abrasive wood composites and tough laminates:

  • Wood Composites: MDF, HDF, LDF, Particleboard (Chipboard), OSB.
  • Laminates: Melamine-faced boards, High-Pressure Laminate (HPL), Compact Laminate.
  • Abrasive Hardwoods: Teak, Bamboo, and other high-silica content woods.
  • Other Materials: Also suitable for machining Plastics, Acrylics, and Phenolic composites.

Customization & OEM Specifications

We provide bespoke tooling solutions tailored to your production line:

Performance Tuning: Flute geometry (Z=1+1, Z=2+2, Z=3+3) can be optimized for your machine’s feed rate and RPM.

Profile Matching: We manufacture bits based on your CAD (DWG/DXF) files or physical wood samples.

Shank Options: Available in all standard metric and imperial sizes to fit major CNC collets.

Contact us today with your drawings or specifications to request a quote for your custom tooling needs.