PCD/PCBN Tools For Gearbox System Housing/synchronizer

1. Rough Finishing Gearbox Mounting Hole

The PCD cutting edge, combined with a polished front blade, ensures excellent cutting performance and efficient chip removal. This design delivers high dimensional accuracy and superior surface roughness. Paired with an HSK high-speed heat shrink shank, it provides strong clamping force and quick tool changes, enhancing handle reusability while reducing tool configuration and inventory costs.

2. Coarsely Finished Transmission Bearing Mounting Hole

Featuring a close-toothed design and specially treated cutting edges, this tool effectively minimizes vibration in thin-walled parts with low rigidity and strength. Internal cooling enhances chip removal and extends tool life. With a factory-default G2.5 dynamic balance and an integrated dynamic balance adjustment mechanism, it ensures tool body symmetry and stability during operation.

3. Finishing the Installation Surface of Transmission

This tool utilizes a whole-welded, dense-tooth face milling cutter design to significantly boost metal removal rates and processing stability. All cutting edge end jumps and diameter jumps are controlled within 0.003 mm. Preset with a G2.5 dynamic balance level, it reduces machine tool spindle wear during high-speed machining, ensuring long-term reliability.

4. Precision Cutting Synchronizer Ring Groove

An optimized tool pressing mechanism delivers rapid and strong pressing force for stable operation. The slot cutter, made from high wear-resistant, collapse-resistant, and chemically stable CBN composite, enhances cutting efficiency and tool life, offering exceptional cost performance.