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PCD 2 Flute Center-Cutting End Mill

PCD 2 Flute Center-Cutting End Mill

Experience exceptional tool life and superior finishes on non-ferrous and abrasive materials. This Polycrystalline Diamond (PCD) end mill features a 2-flute, center-cutting design for efficient material removal and plunging capabilities. Ideal for aluminum, composites, and graphite. Custom specs available.

Additional information

Cutting Material

PCD (Polycrystalline Diamond)

Number of Flutes

2

End Cut Type

Center-Cutting

Primary Use

Non-Ferrous & Abrasive Materials

Operation Type

Milling, Plunging

Description

Unlock Unmatched Performance with the PCD 2 Flute Center-Cutting End Mill

Elevate your machining operations with our premium Polycrystalline Diamond (PCD) 2 Flute Center-Cutting End Mill. Engineered for demanding applications, this tool delivers exceptional wear resistance, extended tool life, and superior surface finishes, significantly reducing your tooling costs and boosting productivity when working with non-ferrous metals and abrasive non-metallic materials.

Key Features & Benefits:

  • Superior PCD Cutting Edges: Featuring industry-leading Polycrystalline Diamond tips, this end mill offers unparalleled hardness and abrasion resistance compared to traditional carbide tools. Machine challenging materials faster and longer, minimizing tool changes and downtime.
  • Optimized 2-Flute Geometry: The two-flute design provides ample chip evacuation space, crucial for preventing chip packing when machining materials like aluminum alloys that produce large, gummy chips. It ensures smooth cutting action and efficient material removal, particularly effective for slotting and roughing operations.
  • Center-Cutting Capability: The “过中心” (center-cutting) design allows the end mill to perform plunge cuts directly into the material, just like a drill bit. This essential feature enables versatile operations such as pocketing from solid, ramping, and drilling start holes, eliminating the need for separate drilling operations.
  • Exceptional Thermal Conductivity: PCD’s high thermal conductivity rapidly draws heat away from the cutting zone, preventing overheating, maintaining edge sharpness, and improving workpiece integrity, especially critical in heat-sensitive materials.
  • Precision Engineered: Manufactured with high precision grinding, ensuring sharp, durable cutting edges and tight tolerances for accurate machining results and excellent surface quality.

Ideal Applications:

This PCD end mill excels in machining a wide range of materials, including:

  • Aluminum and Aluminum Alloys
  • Copper, Brass, and Bronze
  • Carbon Fiber Reinforced Plastics (CFRP)
  • Glass Fiber Reinforced Plastics (GFRP)
  • Graphite
  • Engineering Plastics (PEEK, Nylon, etc.)
  • Green Ceramics
  • Metal Matrix Composites (MMC)

Perfect for operations such as:

  • High-Speed Milling
  • Slotting and Pocketing
  • Profiling and Contouring
  • Plunge Milling and Ramping

Why Choose This Tool?

Stop settling for short tool life and subpar finishes on difficult materials. Our PCD 2 Flute Center-Cutting End Mill is your solution for:

  1. Drastically Increased Tool Life: Outlasts carbide tools many times over in recommended applications.
  2. Improved Surface Finish: Achieve mirror-like finishes on aluminum and smooth results on composites.
  3. Higher Productivity: Run at higher speeds and feeds, reducing cycle times.
  4. Enhanced Versatility: Center-cutting design allows for a wider range of operations.
  5. Reduced Machine Downtime: Fewer tool changes mean more time cutting.

Customization Available:

Need specific dimensions or unique configurations? We understand that standard tools don’t always meet every requirement. We offer custom manufacturing services to produce PCD end mills tailored to your exact specifications. Contact us with your desired diameter, length of cut, overall length, shank modifications, or other unique features, and our engineering team will work with you to create the perfect tooling solution.

Didn’t find what you were looking for? Don’t worry, just send us a message, and our professional sales team will contact you within 24 hours! We can customize according to your needs!

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