Metal Bond CBN Grinding Wheel for Hand Saw

Precision Grinding Wheels for Optimal Hand Saw Performance

Achieve superior sharpness, consistent tooth geometry, and extended blade life on all types of steel hand saws with these specialized Metal Bond CBN Grinding Wheels. Engineered specifically for the unique demands of hand saw manufacturing and professional resharpening, they deliver exceptional precision and efficiency when grinding hardened or standard steel saw teeth.

Engineered for Grinding Tough Hand Saw Steels

Successfully grinding hand saw teeth requires addressing specific material challenges, which these wheels are designed to overcome:

• Optimized CBN Abrasive: Utilizes high-quality Cubic Boron Nitride (CBN), second only to diamond in hardness. This makes it exceptionally effective at grinding the hardened high-carbon or alloy steels commonly used for durable hand saw teeth, ensuring efficient material removal without excessive wheel wear, even on the toughest saw blades.
• Durable Metal Bond System: A robust metal bond matrix securely anchors the CBN particles, providing outstanding wheel longevity and resistance to breakdown under grinding forces encountered during saw tooth forming or sharpening. Crucially, it offers excellent form-holding capabilities, essential for maintaining the precise profiles (like tooth angle, rake, and gullet shape) required for optimal saw cutting performance through repeated sharpening cycles or large production runs.
• Cool Grinding Action: Compared to conventional abrasives like Aluminum Oxide, CBN grinding with a thermally conductive metal bond generates significantly less heat at the grinding point. This minimizes the risk of thermal damage (burning or softening) to the delicate saw teeth, preserving their critical hardness and temper, which directly translates to longer-lasting sharpness for the end-user.

Delivering Enhanced Hand Saw Quality and Efficiency

Employing these specialized CBN wheels translates directly into tangible benefits for your hand saw products or sharpening services:

• Sharp, Precisely Formed Teeth: The excellent profile retention ensures consistent and accurate grinding of critical tooth angles, gullet shapes, and cutting edges batch after batch. This results in exceptionally sharp saws that provide clean, fast, and efficient cutting action for the user, reducing effort and improving cut quality.
• Extended Hand Saw Blade Life: By preserving tooth hardness through cooler grinding and enabling precise material removal during sharpening (removing only what’s necessary), these wheels help maximize the number of resharpenings and the overall operational lifespan of valuable hand saw blades.
• Increased Process Efficiency: The combination of rapid, efficient CBN cutting action and the extended life of the durable metal bond significantly reduces grinding cycle times, minimizes costly wheel dressing and replacement frequency, and lowers the overall manufacturing or sharpening cost per saw.
• Consistent, Repeatable Results: Achieve uniform quality and tooth geometry across entire production batches in manufacturing, or provide reliable, high-standard sharpening results consistently for your service customers, enhancing your reputation for quality.

Versatility and Full Customization

Tailored solutions to meet your specific hand saw grinding needs:

• Application Suitability: Ideal for diverse applications, including automated grinding lines in high-volume hand saw manufacturing, precision tooth forming operations, and professional tool resharpening services. Suitable for various hand saw types – crosscut saws, rip saws, panel saws, back saws, dovetail saws, and specialty saws – targeting wood, metal, or other materials, provided the teeth are steel-based.
• Fully Customizable Specifications: We understand that every application is unique. We manufacture wheels precisely to your requirements. Common customizable parameters include, but are not limited to:
  • Dimensions: Diameter (D, typical range 100mm – 250mm), Thickness (T, tailored to tooth pitch/gullet, e.g., 3mm – 10mm range), Arbor Hole (H, standard or custom sizes like 12.7mm, 20mm, 32mm).
  • CBN Grit Size: Selected based on application (e.g., coarser grits B151/B126 for efficient stock removal in manufacturing, finer grits B76/B64 for refined edges in sharpening).
  • CBN Concentration: Adjusted for desired balance between cutting speed and wheel life (e.g., C50, C75, C100 or custom).
  • Bond Formulation: Specific metal bond variations can be engineered to optimize performance on particular steel alloys or grinding conditions (e.g., wet vs. dry grinding).
  • Wheel Shape: Common shapes like 1A1 (straight), 1V1 (angled face), or custom profiles designed to match specific saw tooth geometries.

Contact our grinding application specialists today to discuss your specific hand saw processing challenges. We can help engineer the optimal Metal Bond CBN Grinding Wheel solution to enhance your quality, efficiency, and productivity.