Ask For A Quick Quote
Tell us your requirements (specifications, drawings, quantity) for superhard tools. Our engineering team will provide a detailed quote within 2 business days.
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Whatsapp: +86 13526572721
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Email: info@zydiamondtools.com
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Address: AUX Industrial Park, Zhengzhou City, Henan Province, China
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Whatsapp: +86 13526572721
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Email: info@zydiamondtools.com
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Address: AUX Industrial Park, Zhengzhou City, Henan Province, China
CVD Diamond Dressers for Precision Grinding & Profile Forming
Engineered for absolute consistency, these dressers utilize high-purity CVD diamond logs. Unlike variable single-point natural diamonds, CVD logs maintain a uniform contact area from the first cut to the last. Perfect for CNC automated grinding processes requiring the precision of a single-point tool with the durability of a synthetic multi-log structure.
Diamond Material
Synthetic CVD (Chemical Vapor Deposition)
Diamond Shape
Rectangular Log / Multi-log Blade / Needle
Wear Resistance
Extremely High (Self-sharpening)
Thermal Stability
Superior (Suitable for high heat)
Mounting/Shank
Standard (MT1, MT2, Straight) & Custom Designs
Application
Straight, Radius, and Profile Dressing
Customization
Fully Supported (OEM/ODM)
The Evolution of Single-Point Dressing
Our CVD Diamond Dressers are designed to upgrade your grinding process from standard single-point natural diamond tools. While traditional single-point diamonds have irregular shapes that change as they wear, our synthetic CVD logs feature a completely uniform cross-section. This ensures that the dressing width and contact area remain identical throughout the entire lifespan of the tool.
Key Technical Advantages
- Flexible Configurations (Single vs. Multi-log): We offer both precise single-log needles for fine profiling and robust multi-log blade types (with 2, 3, or more logs) for heavy-duty straight dressing. This allows for wider coverage and faster traverse rates without sacrificing finish quality.
- Consistent Geometry: Whether used as a delicate needle or a heavy-duty multi-log blade, the CVD material maintains its profile, eliminating the need for frequent compensation adjustments on CNC machines.
- Self-Sharpening: The polycrystalline structure allows for micro-chipping that creates continuous sharp edges, ensuring the dresser never becomes “dull” like a rounded natural stone.
Comparison: CVD vs. Natural Single Point
- Natural Single Point: Irregular shape results in variable performance; susceptible to fracture along cleavage planes; limited effective width.
- CVD Log/Blade: Engineered uniform shape ensures consistent performance; multi-log options provide superior overlap and effective width; high fracture resistance.
Applications
These tools are widely used in industries requiring strict tolerance control:
- Automotive: Camshaft and crankshaft grinding.
- Bearing Industry: Precision raceway grinding.
- Gear Manufacturing: Gear profile grinding.
- Aerospace: Precision component finishing.
- Tool & Cutter: Grinding wheel truing and forming.
Professional Customization Services
We offer comprehensive customization services to fit your specific CNC machines and grinding processes.
Our Custom Capabilities Include:
- Custom Diamond Dimensions: We can adjust the length, width, and height of the CVD log (e.g., 0.5×0.5mm, 1.0×1.0mm) based on your wheel grit.
- Configuration: Custom multi-log arrangements (side-by-side or stacked) to achieve specific effective widths.
- Specialized Shanks: Whether you need straight, tapered, stepped, or angled shanks, we manufacture strictly according to your drawings.
- Specific Orientation: We can orient the CVD log (vertical, horizontal, or flat) to optimize for your specific profile dressing needs.
Looking for a custom solution?
Simply provide us with your drawing or sample, and our engineering team will design the perfect CVD solution for you.
